Hughes Circuits

Home Services Assembly

PCB Assembly

assembly1We have full in house PCB assembly capabilities to provide a full turn key solution to our customer’s needs. We assemble all variations from basic thru hole to very fine pitch Micro-Ball Grid Arrays (BGA), servicing industries from Aerospace and Government to Commercial including telecom, computer, peripheral and multimedia industries.

Whether you have 1 circuit board or a thousand, Hughes Circuits can expedite your project. Rely on Hughes Circuits for maintaining complete control of both PCB fabrication and PCB assembly.

We understand that a seamless time-to-market is critical and time sensitive for your applications. And as a result, our customer base is expanding because of frustrations they receive with other manufacturers. Hughes Circuits is committed to providing our customers high quality printed circuits and assemblies with superior engineering support. We know our success depends upon yours!



SMT automated machine placement

  • Quick turn PCB assembly
  • Same day quotes
  • Single and double sided SMT
  • High density
  • Large parts on both sides, including BGA on both sides
  • Mixed technology
  • Automated placement of SMT parts
  • Short strip capability, do not require parts on reels
  • Stencil design or review and procurement
  • Consigned material
  • Capable of assembling to IPC-A-610 Class II acceptability criteria
  • All common components
  • Chips down to 0201 (high speed) and 01005
  • BGA and Micro BGA down to 0.012 in. (0.3mm) pitch, ball count greater than 1000
  • Leaded parts to 0.012 in. (0.3 mm) pitch
  • Soldered heat slug containing parts (MO-220, QFN….)
  • Ceramic LCC
  • Parts as large as 3 in. x 3 in. x 0.6 in.
  • Surface mount connectors
  • Odd form parts
  • LED
  • Resistor and capacitor networks
  • Electrolytic capacitors
  • Variable resistors and capacitors (pots)
  • Sockets


  • Maximum size 14.5 in. x 19.5 in. for single images or panelized images
  • Thickness from 0.03 in. to 0.13 in.
  • 2 to 20 layers
  • Fiducials are preferred but not required
  • Finishes
    • Electroless gold
    • Electroless silver
    • Immersion gold
    • Immersion tin
    • ENIG

Thru hole

  • All sizes and lead configurations on both sides of PCB assembly
  • Wave soldering is available

Solder Chemistries

  • Semi-automatic paste application
  • No-clean and Automated water wash flux cleaning is available





  • BGA removal and replacement station by Zephyrtronics
  • SMT microscope rework station
  • Thru-hole rework station
  • X-ray analysis
  • Visual to 20X

Our Clients / Industries Served

  • Hughes Circuits
  • Hughes Circuits
  • Hughes Circuits
  • Hughes Circuits
  • Hughes Circuits

Request a Quote

Click here
to send us your technical requirements for a quote request.


Press Releases

Review news and announcements from HCI.


HCI is committed to ongoing quality control.



Select an option below for support.



Contact Informaion

  • Hughes Circuits, Inc.
    546 Pacific Street
    San Marcos, CA. 92078
  • Online Contact Form
  • Ph: (760) 744-0300